MV-09: Vibration Control – Balancing, Isolation, and Absorbers

Summary
Practical vibration control strategies: rotor balancing, transmissibility and isolation design, dynamic vibration absorbers (DVA), and active control systems.

Understanding natural frequencies and mode shapes is essential—but the ultimate engineering goal is often to control or eliminate vibration.

Whether it’s a wobbling washing machine, a shaking steering wheel, or a precision microscope on a vibrating floor—vibration is usually the enemy.

This post, based on Chapter 9 of Rao’s Mechanical Vibrations, shifts focus from analysis to design. We explore three lines of defense: eliminating the source, isolating the system, and absorbing the energy.

Stopping it at the Source: Balancing

The best approach is to prevent vibration from starting. In rotating machinery (turbines, fans, wheels), the most common source is unbalance—when the center of mass doesn’t coincide with the rotation axis, generating centrifugal force $F = me\omega^2$ that grows with speed squared.

Static and dynamic balancing of rotors
Left: Static balancing (thin disk, single plane). Middle: Dynamic balancing (long rotor, two planes). Right: Shaft whirling at critical speed.
Balancing TypeWhen to UseWhat It Corrects
Static (Single-Plane)Thin disksNet centrifugal force
Dynamic (Two-Plane)Long rotorsBoth force AND moment

Shaft Whirling

At certain speeds, the shaft itself bows out and rotates like a skipping rope—this is whirling. It occurs when rotation speed equals a critical speed (the shaft’s natural frequency in lateral vibration). Near this speed, even small unbalances cause large deflections.

Operating Through Critical Speed: High-speed machinery (turbines, centrifuges) often operates above the first critical speed. The key is to pass through the critical zone quickly and with adequate damping.

Vibration Isolation: The Line of Defense

When you can’t eliminate the source (e.g., an engine must fire), the next strategy is to prevent vibration from traveling—this is vibration isolation. We insert resilient elements (spring + damper) between the vibrating mass and structure.

The goal is to reduce the transmitted force $F_T$ relative to the applied force $F_0$. Intuitively, a soft spring “absorbs” the motion of the vibrating mass, preventing it from being transmitted rigidly to the foundation.

Transmissibility curve and isolation system
Left: Transmissibility vs frequency ratio with isolation/amplification zones. Right: Basic isolation system schematic.

The key metric is transmissibility $T_r$—the ratio of transmitted force to applied force:

$$ T_r = \frac{F_T}{F_0} = \sqrt{ \frac{1 + (2\zeta r)^2}{(1 - r^2)^2 + (2\zeta r)^2} } $$

The $\sqrt{2}$ Rule

Why does $\sqrt{2}$ appear? At this frequency ratio, the numerator and denominator balance such that $T_r = 1$ regardless of damping. Below this point, the spring-mass system amplifies forces (you’re exciting near resonance). Above it, the mass’s inertia dominates—it “doesn’t want to move”—and transmitted forces drop.

Frequency Ratio $r = \omega/\omega_n$EffectPhysical Interpretation
$r < \sqrt{2}$Amplification ($T_r > 1$)Near resonance, spring transmits more force
$r = \sqrt{2}$Crossover ($T_r = 1$)Break-even point
$r > \sqrt{2}$Isolation ($T_r < 1$)Mass inertia dominates, force is filtered
Design Insight: To isolate high-frequency vibration, use a soft spring (low $\omega_n$) so operating speed is well above $\sqrt{2}\omega_n$. Counter-intuitively, less damping gives better isolation at high frequencies—but more damping is needed when passing through resonance during startup (this is the classic “damping trade-off”).

Vibration Absorbers: Fighting Fire with Fire

What if a machine runs at a constant speed that coincides with its natural frequency? You can’t change the mass or speed—but you can add a Dynamic Vibration Absorber (DVA), also known as a Frahm damper or tuned mass damper.

Dynamic vibration absorber schematic and frequency response
Left: DVA system with absorber mass m₂ attached to main mass m₁. Right: Frequency response showing zero amplitude at tuned frequency.

How It Works

A DVA is a secondary mass-spring system $(m_2, k_2)$ attached to the main mass $(m_1, k_1)$. The magic happens when the absorber is tuned so that its natural frequency equals the forcing frequency:

$$ \omega_2 = \sqrt{\frac{k_2}{m_2}} = \omega \quad \text{(tuning condition)} $$

At this frequency, the absorber vibrates in such a way that it generates a force $k_2 X_2$ that exactly cancels the external excitation $F_0$. The main mass sits motionless while the absorber does all the work:

$$ X_1 = 0 \quad \text{and} \quad X_2 = -\frac{F_0}{k_2} $$

ConditionMain Mass ResponseWhat Happens
Tuned ($\omega_2 = \omega$)$X_1 = 0$ (stationary!)Absorber cancels excitation
Off-tune ($\omega_2 \neq \omega$)Two resonance peaksSystem becomes 2-DOF with split frequencies

Mass Ratio Considerations

The mass ratio $\mu = m_2 / m_1$ affects how wide the effective frequency band is. A larger absorber mass gives a wider “notch” of suppression, but adds weight and cost. Typical values range from 5%–25% of the main mass.

Trade-off: The DVA creates two new natural frequencies flanking the original (one lower, one higher). If the machine speed varies, you may pass through these new resonances. For variable-speed applications, consider a damped absorber (with dashpot) which provides broader—but less complete—suppression.

Active Vibration Control

Traditional springs and dampers are passive—they react to forces with fixed characteristics. Modern high-performance systems use active vibration control with real-time feedback to achieve superior performance.

Active vibration control feedback loop
Left: Closed-loop feedback control with sensor, controller, and actuator. Right: Comparison of passive vs active approaches.

The Feedback Loop

An active system continuously measures the vibration state and applies a calculated counter-force:

  1. Sensor measures displacement, velocity, or acceleration
  2. Controller processes the signal and computes the required control force
  3. Actuator applies the force to cancel or reduce vibration
ComponentFunctionCommon Examples
SensorDetect vibration stateAccelerometers, laser vibrometers, strain gauges
ControllerCompute control signalPID, LQR, H∞, adaptive algorithms
ActuatorApply counter-forcePiezoelectric stacks, voice coils, hydraulic actuators

Control Strategies

The most common approach is velocity feedback (skyhook damping), where the control force is proportional to velocity:

$$ F_c = -g \cdot \dot{x} \quad \text{(active damping)} $$

This effectively increases the damping coefficient without adding a physical damper. More sophisticated algorithms like LQR (Linear Quadratic Regulator) optimize the trade-off between vibration reduction and control effort.

When to Use Active Control: Active systems shine in precision optics (telescopes, lithography), aerospace structures, vehicle suspensions, and any application requiring adaptation to changing conditions—where the added complexity, power requirements, and potential for failure are justified by performance gains.

Julia Example: Transmissibility Curve

Let’s visualize how transmissibility varies with frequency ratio for different damping values:

 1
 2
 3
 4
 5
 6
 7
 8
 9
10
11
12
13
14
15
16
17
18
19
20
using Plots

# Frequency ratio range
r = 0:0.01:4

# Damping ratios to compare
zeta_values = [0.05, 0.1, 0.2, 0.5, 1.0]

# Plot transmissibility for each damping ratio
p = plot(xlabel="r = ω/ωₙ", ylabel="Tᵣ", title="Transmissibility vs Frequency Ratio",
         ylims=(0, 5), legend=:topright, grid=true)

for ζ in zeta_values
    Tr = @. sqrt((1 + (2*ζ*r)^2) / ((1 - r^2)^2 + (2*ζ*r)^2))
    plot!(p, r, Tr, linewidth=2.5, label="ζ = ")
end

# Mark crossover point
vline!(p, [sqrt(2)], linestyle=:dash, color=:black, label="r = √2")
hline!(p, [1], linestyle=:dot, color=:gray, label="Tᵣ = 1")

Expected Output:

1
2
3
4
5
Key Insights:
  • All curves cross at r = √2 ≈ 1.414
  • r < √2: Amplification (Tᵣ > 1)
  • r > √2: Isolation (Tᵣ < 1)
  • Higher ζ: better at resonance, worse at high frequencies
Transmissibility curve for different damping ratios
All curves cross at r = √2. Left of crossover: amplification. Right of crossover: isolation.

Summary

This post covered practical strategies for controlling mechanical vibrations:

StrategyPrincipleKey Condition
BalancingEliminate unbalance at sourceStatic (1 plane) vs Dynamic (2 plane)
IsolationSoft mounts reduce transmissionRequires $r > \sqrt{2}$
AbsorbersTuned auxiliary system$\omega_2 = \omega$ for zero response
Active ControlFeedback with sensors/actuatorsAdapts to changing conditions

What’s Next?

How do we actually measure vibration? The next post covers vibration measurement—sensors, signal processing, and machinery diagnostics.

References

Rao, S. S. (2018). Mechanical Vibrations (6th ed.). Pearson.